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The protection of a vehicle occupant in a frontal crash is a combination of vehicle front structural design and occupant restraint design. Once chosen and manufactured, these design features must interact with a wide variety of structural characteristics in potential crash partners. If robust, the restraint design will provide a high level of protection for a wide variety of crash conditions. This paper examines how robust a given restraint system is for occupant self-protection and how frontal design can improve the restraint performance of potential crash partners, thus improving their restraint robustness as well. To examine restraint robustness in self protection, the effect of various vehicle deceleration characteristics on occupant injury potential is investigated for a given restraint design. A MADYMO model of a 1996 Taurus interior and its restraint system with a Hybrid III 50th percentile male dummy are simulated and subjected to 650 crash pulses taken during 25 years of U.S.

The Eurosid-1 dummy was subjected to a series of lateral and oblique pendulum impacts to study the anomalous “flat-top” thorax deflection versus time-histories observed in full-scale vehicle tests. The standard Eurosid-1, as well as two different modified versions of the dummy, were impacted at 6 different angles from -15 to +20 degrees (0 degrees is pure lateral) in the horizontal plane. The flat-top deflections were observed in the tests with the standard Eurosid-1, while one of the modified versions reduced the flat-top considerably. Full scale vehicle tests with the standard and modified Eurosid-1 suggest similar reductions. A second series of tests was conducted on the modified Eurosid-1 to investigate the effect of door surface friction on the shoulder rotation and the chest deflection. The data suggested that increasing the friction on the door surface impeded shoulder rotation and ultimately reduced the chest deflection in the Eurosid-1.

In ISO Technical Report 9790 (1999) normalized lateral and oblique thoracic force-time responses of PMHS subjected to blunt pendulum impacts at 4.3 m/s were deemed sufficiently similar to be grouped together in a single biomechanical response corridor. Shaw et al., (2006) presented results of paired oblique and lateral thoracic pneumatic ram impact tests to opposite sides of seven PMHS at sub-injurious speed (2.5 m/s). Normalized responses showed that oblique impacts resulted in more deflection and less force, whereas lateral impacts resulted in less deflection and more force. This study presents results of oblique and lateral thoracic impacts to PMHS at higher speeds (4.5 and 5.5 m/s) to assess whether lateral relative to oblique responses are different as observed by Shaw et al., or similar as observed by ISO.

Thirty-six lateral PMHS sled tests were performed at 6.7 or 8.9 m/s, under rigid or padded loading conditions and with a variety of impact surface geometries. Forces between the simulated vehicle environment and the thorax, abdomen, and pelvis, as well as torso deflections and various accelerations were measured and scaled to the average male. Mean ± one standard deviation corridors were calculated. PMHS response corridors for force, torso deflection and acceleration were developed. The offset test condition, when partnered with the flat wall condition, forms the basis of a robust battery of tests that can be used to evaluate how an ATD interacts with its environment, and how body regions within the ATD interact with each other.

Steering control devices are used by people who have difficulty gripping the steering wheel. These devices have projections that may extend up to 14 cm toward the occupant. Testing indicated that contact with certain larger steering control devices with tall rigid projections could severely injure a driver in a frontal collision. In order to reduce this injury risk, an alternative, less injurious design was developed and tested. This design, which included replacing unyielding aluminum projections with compliant plastic ones, produced significantly lower peak contact pressure and less damage to the chest of a cadaver test subject, while maintaining the strength necessary to be useful.

This paper provides an overview of a cooperative research program between General Motors Corporation and the National Highway Traffic Safety Administration to conduct a field operational test of a rear-end collision warning system. A description of the system architecture is also presented.

Rear seat adult occupant protection is receiving increased attention from the automotive safety community. Recent anthropomorphic test device (ATD) studies have suggested that it may be possible to improve kinematics and reduce injuries to rear seat occupants in frontal collisions by incorporating shoulder-belt force-limiting and pretensioning (FL+PT) technologies into rear seat 3-point belt restraints. This study seeks to further investigate the feasibility and potential kinematic benefits of a FL+PT rear seat, 3-point belt restraint system in a series of 48 kmh frontal impact sled tests (20 g, 80 ms sled acceleration pulse) performed with post mortem human surrogates (PMHS). Three PMHS were tested with a 3-point belt restraint with a progressive (two-stage) force limiting and pretensioning retractor in a sled buck representing the rear seat occupant environment of a 2004 mid-sized sedan.

A study of frontal collisions using the NASS data base showed that there were four times as many arm injuries to belt restrained drivers who had an air bag deploy than for the drivers who were simply belted. By far, the distal forearm/hand was the most commonly injured region. Hard copy review identified two modes of arm injury related to the deploying air bag: 1) The arm is directly contacted by the air bag module and/or flap cover, and 2) The arm is flung away and contacts an interior car surface. Based on the field studies, a mechanical device called the Research Arm Injury Device (RAID) was fabricated to assess the aggressivity of air bags from different manufacturers. Results from static air bag deployment tests with the RAID suggested that the RAID was able to clearly distinguish between the aggressive and non-aggressive air bags. Maximum moments ranging between 100 Nm and 650 Nm, and hand fling velocity ranging between 30 and 120 km/h were measured on the RAID in these tests.

The injury outcome of a front-front two-vehicle crash will be a function of crash-specific, vehicle-specific, and occupant-specific parameters. This paper focuses on a preliminary methodology that was used to evaluate the potential for benefits in making vehicle-specific changes to improve the compatibility of light vehicles across the fleet. In particular, the effect on injury rates of matching vehicle frontal stiffness was estimated. The front-front crash data for belted drivers in the lighter vehicles in the crash from ten years of NASS-CDS data were examined. The frontal stiffness of each vehicle was calculated using data taken during full frontal rigid barrier tests for the U.S. New Car Assessment Program (NCAP), and only crashes coded in the CDS as “no override” were considered.

Pedestrian research and testing at the NHTSA Vehicle Research and Test Center has recently focused on assessment of proposed ISO and EEVC head impact test procedures, and extension of these procedures to additional vehicle frontal surfaces. In addition to test parameter sensitivity evaluation, reconstruction of PCDS (Pedestrian Crash Data Study) cases with laboratory impact tests and computer simulations has been conducted. This paper presents the results of this research.

Vehicle front-end geometry and stiffness characteristics have been shown to influence pedestrian lower extremity response and injury patterns. The goal of this study is to compare the lower extremity response and injuries of post mortem human surrogates (PMHS) tested in full-scale vehicle-pedestrian impact experiments with a small sedan and a large sport utility vehicle (SUV). The pelves and lower limbs of six PMHS were instrumented with six-degree-of-freedom instrumentation packages. The PMHS were then positioned laterally in mid-stance gait and subjected to vehicle impact at 40 km/h with either a small sedan (n=3) or a large SUV (n=3). Detailed descriptions of the pelvic and lower extremity injuries are presented in conjunction with global and local kinematics data and high speed video images. Injured PMHS knee joints reached peak lateral bending angles between 25 and 85 degrees (exceeding published injury criteria) at bending rates between 1.1 deg/ms and 3.7 deg/ms.

The Pedestrian Injury Causation Study (PICS) is used to investigate the relations between car weight and pedestrian injuries in frontal accidents. As car curb weight decreased, large changes in overall severity are not observed, although the proportion of head injuries increases. Since contacts of the windshield area are more common in smaller cars, they are studied in detail.

A research program was initiated to evaluate the performance of prototype dual stage passenger air bags in terms of both restraint system performance and deployment aggressivity for different size occupants. Variations in inflator partitions, vent hole diameter sizes, and deployment timing were examined. High speed unbelted sled tests were conducted with both 50th percentile male and 5th percentile female Hybrid III adult dummies at 48 kmph; and belted sled tests were conducted at 56 kmph. Low risk deployment tests with child dummies were conducted to evaluate air bag aggressivity. Overall, it was concluded that the dual stage air bag systems under evaluation had improved performance over the baseline single stage systems in terms of providing high speed protection while reducing aggressivity to out-of-position occupants; however, some dual stage systems may require additional occupant detection methodologies to suppress or control inflation.

The number of passenger vehicles with combined 3-point belt/driver air bag restraint systems is steadily increasing. To investigate the effectiveness of this restraint combination, 48 kph frontal collisions were performed with human cadavers. Each cadaver's thorax was instrumented with a 12-accelerometer array and two chest bands. The results show, that by using a combined standard 3-point belt (6% elongation)/driver air bag, the thoracic injury pattern remained located under the shoulder belt. The same observation was found when belts with 16% elongation were used in combination with the driver air bag. Chest contours derived from the chest bands showed high local compression and deformation of the chest along the shoulder belt path, and suggest the mechanism for the thoracic injuries.

The SIMon (Simulated Injury Monitor) software package is being developed to advance the interpretation of injury mechanisms based on kinematic and kinetic data measured in the advanced anthropomorphic test dummy (AATD) and applying the measured dummy response to the human mathematical models imbedded in SIMon. The human finite element head model (FEHM) within the SIMon environment is presented in this paper. Three-dimensional head kinematic data in the form of either a nine accelerometer array or three linear CG head accelerations combined with three angular velocities serves as an input to the model. Three injury metrics are calculated: Cumulative strain damage measure (CSDM) – a correlate for diffuse axonal injury (DAI); Dilatational damage measure (DDM) – to estimate the potential for contusions; and Relative motion damage measure (RMDM) – a correlate for acute subdural hematoma (ASDH).

In 1983, the National Highway Traffic Safety Administration (NHTSA) initiated two air hag vehicle fleet programs. The objective was to demonstrate that both original equipment and retrofit air bag systems operate in vehicles as intended. As of July 1, 1987, the two fleets together have accumulated over 200 million miles. Data are presented for 112 crashes involving air bag deployment in these government sponsored fleet vehicles in service between 1984 and July 1, 1987. Of the 112 drivers involved in the crashes, 103 sustained either no injury or only minor (AIS 1)[1]1 injuries. Of the nine remaining cases, six were AIS 2 and three AIS 3. To date, the limited data indicate that the air bag deployed as expected in all frontal crashes severe enough to require occupant restraint beyond that provided by the vehicle interior. Additionally, in collisions in which the air bag did not deploy, the crashes were of such low severity that no actuation was expected and none took place.

The National Highway Traffic Safety Administration (NHTSA) is conducting a research program to investigate the crash compatibility of passenger cars, light trucks and vans (LTV’s) in vehicle-to-vehicle collisions. NHTSA has conducted a series of eight full-scale vehicle-to-vehicle crash tests to evaluate vehicle compatibility issues. Tests were conducted using four bullet vehicles representing different vehicle classes striking a mid-size sedan in both side and oblique frontal crash configurations. The test results show a good correlation between vehicle aggressivity metrics and injury parameters measured in the struck car for the frontal offset tests, but not for the side impact tests.

This paper attempts to define and measure factors related to a vehicle's performance that are influential in the causation of rollover accidents. Data are presented which define the rollover involvement rates for many non-vehicular factors. A brief description of the vehicle metrics and the analysis procedures used in the rollover prevention rulemaking program are included along with a set of conclusions. The program evaluated many vehicle metrics related to vehicle rollover, analyzed accidents from 5 states, and compared the two data bases by testing “cause and effect” hypotheses by performing statistical regressions to determine levels of correlation. Location of the crash, urban vs. rural, was a strong predictor of the crash outcome - that is, rollover or non-rollover. Vehicle class and single vehicle accident rate were also statistically significant, as well as, whether or not the vehicle was equipped with anti-lock brakes. Several other driver demographics were significant.

The National Highway Traffic Safety Administration (NHTSA) is conducting a research program to investigate the use of the 40 percent offset deformable barrier (ODB) crash test procedure to reduce death and injury, in particular debilitating lower extremity injuries in frontal offset collisions. This paper presents the results of 22 ODB crash tests conducted with 50th percentile male and 5th percentile female Hybrid III (HIII) dummies fitted with advanced lower legs, Thor-Lx/HIIIr and Thor-FLx/HIIIr, to assess the potential for debilitating and costly lower limb injuries. This paper also begins to investigate the implications that the ODB test procedure may have for fleet compatibility by evaluating the results from vehicle-to-vehicle crash tests.

This paper presents an overview of NHTSA's vehicle aggressivity and fleet compatibility research activities. This research program is being conducted in close cooperation with the International Harmonized Research Agenda (IHRA) compatibility research group. NHTSA is monitoring the changing vehicle mix in the U.S. fleet, analyzing crash statistics, and evaluating any implications that these changes may have for U.S. occupant safety. NHTSA is also continuing full-scale crash testing to develop a better understanding of vehicle compatibility and to investigate test methods to assess vehicle compatibility.